Monday 24 June 2019

Cutting some more sheet and keel assembly

As I have to wait for the repair of my welding machine I had plenty of time to cut some more parts.
Didn't count the meters but it seems that the cutter is working better and better. Looks like it had to break-in but it also might have something to do with me getting some routine 😀.


In the animation above I am cutting the second bottom part.

In the pictures below there's a bit better view at the keel-trunk section taking shape...

 

Pretty shiny isn't it 😎.




My tiny pocket yard garage is filling up slowly. I developed a kind of workshop organization which looks like a "book" browsing through aluminum sheets and mdf templates.
This works well up untill I have to install the cradle. Luckily the garage door is still opening 😉.
           ⬇


Friday 21 June 2019

First results & a bummer

Took a while since last post but a lot happened in the meantime: I drew the first pieces on the sheets with the templates, cut them and grind them to precise measurements. Which worked super! the sheet cutter did its job and the grinder slimmed the pieces down to the millimeter.

Welding something else than trial pieces was really different but I felt confident enough to build and shape the centerboard trunk and it actually surprised me that I made a firm piece of Pocketship.


First I had in mind to post some results when I finished the whole keel-and-trunk section but unfortunately my welding machine broke down after 1,5 week of perfect functioning. With a loud bang the machine stopped as well as the rest of the electricity in the house ;-). 

So cutting some parts in advance was the only option...

 


And of course I needed to "elongate" some pieces as well. In aluminum this is so simple: just make a straight and sturdy "butt weld" & grind it flat. After that it is immediately available for further process.

Hope to get my welding equipement back soon to be able to show you the complete keel&trunk section.


Friday 14 June 2019

Aluminum arrived: Lets go!

This week the aluminum sheets came in. Opposite to most of the alu boat builders I decided to have two large sheets of 6 by 2 meters. These are of course much less manageable but with a bit of pre-cutting and "shunting" all the parts fitted in my mini alu-pocket yard.

Thanks to FNF metaal: Accurate company!


Thanks to HBM machines: Good advice, fine piece of tool,
 

 


Huge!!! Pocket Yard (in panorama shot of course...)

I already started with the centerboard trunk and keel section. And I can tell you there is so much to discover and so much to tell. I'll post the results within a few days...



Saturday 8 June 2019

New welding machine

This week my new welding machine came in. And today the argon bottle arrived so I could give it a try.

Yes! This little machine welds like a charm! I ordered a pedal (for current control) as well and this works absolutely great. The torch is not so bulky as @ welding classes and the machine can be set very precisely. I tried approximately 25 cm but this welder already earned my respect.



Assembling the torch was a bit of a hustle. The thread was a bit rough so it cost me a couple of  minutes and a bit of WD40 to get it done.

Now waiting for the aluminum (next week) and do some cuttings.